Magmasoft errors software#

2) made clear: increasing the flow rate of the medium reduces the production cycle. The evaluation of the virtual experiments in a correlation matrix, to find out how intensively the individual parameters affected the objectives, (fig. The total closing time of the die was 460 s.

The basic simulation revealed that the process parameters and the time until ejection were designed very precisely and left no room for shortening the cycle without impacting the heat balance of the die.

It was obviously just as important to maintain the casting soundness at the same time.ДЄ first analysis of the original process layout was performed to verify the process parameters used in series production. The crucial point in the desired production cycle reduction was not only about finding the right process conditions. time of cooling and flow rates of the cooling medium. A virtual Design of Experiments using MAGMASOFT В® was applied to search for an ideal set up of process parameters to control individual cooling lines, i.e. Instead of using the old-fashioned trial and error method based on numerous and costly experiments, BENEЕ a LГЃT engineers decided to use a far more predictable way of optimization.

Magmasoft errors software#

The results from the simulation software have been proven by practice and led to a remarkable reduction of the cycle time. Therefore, BENEЕ a LГЃT had decided to optimize their production by optimizing the cooling system in a low pressure die with MAGMASOFT В®. The second highest costs in the whole process are productivity related, driven by cycle times. In recent years, foundries have been facing continuously growing pressure from their customers in the automotive industry to increase the final quality of the component and to reduce costs.